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Rails & Rails Clamping Systems |
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Rails:
A specialty rail, mainly used for overhead crane runways and gantry cranes. Whether for overhead gantry and floor mounted-cranes, we understand that consistency of product is critical. We have dedicated rail manufacturing facilities where rails are manufactured with straightness and surface quality. This guarantees that you get the right product that you need, every time.
| Profile |
Sectional
Wt kg/m |
Top
Width(mm) |
Base
Width(mm) |
Height
Width(mm) |
Web
Width(mm) |
| CR - 80 |
64.2 |
80 |
130 |
130 |
35 |
| CR - 100 |
89.0 |
100 |
150 |
150 |
40 |
| CR - 120 |
118.0 |
120 |
170 |
170 |
45 |
Features of Rails:
• Accurate designs
• Accuracy
• Corrosion resistance
• Sturdiness
Applications of Rails:
• EOT cranes
• JIB cranes
• Other industrial applications
Rail Clamping Systems:
We offer a wide range of Rail Clamp, which is one of the reputed products in the market. We ensure our ranges of hi-grade raw materials used for manufacturing these clamps procured from dependable vendors. These products are preferred much for large scale industrial manufacturing purposes. All the products listed under this category are manufactured in compliance with international standards they are Rail Clamp - LBS 30/40 (With Spring Washer & Bolt), Rail Clamp LBS-60 (With Spring Washer & Bolt), Rail Clamps (With Spring Washer & Bolt), Rail Clamp - LBS 105 (With Spring Washer & Bolt), Rail Clamp LBS 120 (With Spring Washer & Double Bolt), Forged Rail Clamp, Forged Block, Machined Block Cr 100/Cor120, Cup Type Rail Clamp - Lbs 60 (With Spring Washer & Bolt) and End Cap.
We are manufacturers of rail clamps ranging from 30lbs to 120 CR. We are one of the best and largest manufacturer of rail clamps in india.
Sailent features
The front rod is knurled for better gripping to the rail.
CR 120 clamps are forged to provide greater strength.
The hole center position is maintained taking into consideration the required clamping force.
Angular cut at the front of plate to match the profile of rail.
Clamp specification
Cup type-suitable for 60 LBS,90LBS,105LBS
60LBS-5mm thickness
90LBS-5mm thickness
105LBS-6mm thickness
Single bolt fabricated form sheet metal and anti skid front rod resting on rail.
40 LBS- 5 mm thickness sheet metal bend construction
90LBS
105LBS
Double bolt fabricated form plate and rods
90LBS
105LBS
80CR
120CR
FORGED DOUBLE BOLTED CLAMPS FOR HEAVY RAILS.
80CR
105CR-A-120
120
Can also be supplied with various relechon of bolts 4.6 Grade to 10.9 CR for higher torque Installation.
Installation and Suggested welding Instructions.
The Bottom block is welded on the gantry beam paroled to the axis of the Rail.
The gap of approximately 2mm is maintained between rail and bottom block, to ensure positive gap to allow movement of rail during expansion.
The welding to done as per the sketch show for below
Excess weld along the Rail should be ground off. Use of supeci to 70185 Advani Drticon or equivalent welding Rods of 32 Dia. To be used at 110 to 125 amp current using. Rech fed of 400 / 600 amp capacity welding current.
Do not apply Oil or grease between contact surfaces of upper block & Rail / b
Bolts & Torque Instruction.
The bolts used for clamps. Recommended Torque
1)40 LBS - M-16 X 4.6 Grade 29.00 Nm
2)60 LBS - M-16 X 4.6 Grade 40.00 Nm
3)90 LBS - M-16 X 4.6 Grade 60.00 Nm
4)105 LBS - M-16 X 4.6 Grade 71.37 Nm
5)80 CR - M-20 X 4.6 Grade 139.39 Nm
6)120 CR - M-20 X 8.8 Grade 371.71 Nm
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| Forged Rail Clamp |
Forged Clamp |
Cup Type Clamp |
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| Forged Block |
Single Bolted Rail Clamps |
Double Bolted Rail Clamp |
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| Angle Type Rail Clamps |
Machined Clamp |
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Technical specifications:
| CRC-01 |
| Flat Type Rail Clamp |
Bolt |
No OF Bolt |
40 LBS
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M16*25 |
1 No's |
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| CRC-02 |
| Flat Type Rail Clamp |
Bolt |
No OF Bolt |
60 LBS
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M16*30 |
1 No’s |
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| CRC-03 |
| Flat Type Rail Clamp |
Bolt |
No OF Bolt |
| 90 LBS |
M16*35 |
1 No’s |
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| CRC-04 |
| Flat Type Rail Clamp |
Bolt |
No OF Bolt |
| 105 LBS |
M16*35 |
1 No’s |
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| CRC-05 / A/ B |
| Flat Type Rail Clamp |
Bolt |
No OF Bolt |
| CR 100 |
M20*50 |
1 No’s |
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| CRC-06 /A / B |
| Flat Type Rail Clamp |
Bolt |
No OF Bolt |
| CR 120 |
M20*50 |
2 No’s |
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| CRC-07 |
| Flat Type Rail Clamp |
Bolt |
No OF Bolt |
| 60 / 90 LBS |
M20*35 |
1 No’s |
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